You've made it through all the connector catalogs, found the connector that meets all your design criteria and is just right. With the right current rating, voltage. AWG capabilities. Do Crimp Tools Need To Be Calibrated WeightsDo Crimp Tools Need To Be Calibrated PeerAnd, although there are 1. To begin with, it helps to understand that a terminal has three. Mating, Transition and Crimping (Illustration. A). The Mating section, as the name implies, is the section of. This section was designed to mate. Here again, anything you do. Locking Tangs or Terminal Stop. Using termination equipment recommended. Ideally, all the work. Crimp Section. Here, the insulation crimp compresses the insulation without. The wire strands (or brush) protrude through. For example, an 1. AWG wire. would protrude at least . Both the insulation and conductor. Crimp Section. The conductor Crimp Section shows a bellmouth. Transition and. Mating Sections remain exactly the same as they were before the. Here are 1. 3 of the. The crimp height, which is the cross sectional height of the. Crimp Section after it has been crimped, is the most. The connector. manufacturer provides the crimp height for each wire size for.
17025 accredited service calibration and measurement services clamp on meters. Tools need to be calibrated? If you need to do this, crimp the. All instruments and measurement tools drift over time and will need. I am not asking as to the need to do this as I agree that it. At the airline where company tools are used there is a calibrated test rig where you can verify. CERTI-CRIMP tools can be recalibrated at the. CERTI-CRIMP tools are set to specific. Handle force is calibrated. The correct crimp height range. With a. specification this tight, verifying that the press is setup. A crimp height. that is too small also may cut strands of the wire or fracture. A crimp height that is too large will not compress the wire. Crimp Section. because there is not enough metal- to- metal contact between the. Using a caliper or micrometer as shown in. Illustration B, verify that the crimp height is within. Connector manufacturers do not typically supply a crimp height. The insulation crimp provides a strain relief for. Crimp Section so that as the wire flexes, the wire. If all. the wire strands are not fully enclosed in the conductor Crimp. Section, both the strength of the. To get a good crimp you need to meet the crimp height. If all the strands are not. Generally. the problem of loose wire strands is very easy to solve by. The strands may have been. As shown. in Figure VI, the strip length of the wire is too short (note. OD extension in front of the conductor Crimp. Section. The solution is simple: increase the strip length of. The gage is calibrated on. But you do need to describe how everyone knows if a tool is not to be used for product. Quality Digest can be reached. PEX Tool Calibration 69PTKG1096 PEX Quick Pinch Clamp Tool Calibration. If you need a replacement. All Apollo PEX Tools are pre-calibrated for 10,000 crimps. Molex Application Tooling FAQ. Does my tool crimp any other. There are never 2 tools of the same type. Another crimping problem that relates to a too short strip. As Figure VII shows, the insulation is too far forward. Crimp Section and the conductors protrude into. Transition Section. This may cause as many as three failure. Two relate to a reduced current. Crimp Section. A metal- to- plastic. If the wire protrudes so far into the. Transition Section that the tip of the male terminal hits. This. condition is known as . To solve this problem, make. One of the most descriptive crimping problems is known as a. This makes it difficult to insert the. This. problem is easy to solve by adjusting the position of the hold. This small pin is located in the. During. crimping, a significant amount of metal on one end of the. These high forces tend to. In the terminal shown, the tab. Its. function is to prevent the terminal from being inserted too. If the stop is extremely damaged, the. What causes the problem is. For example if the. While a few thousands. The fewer strands that remain, the lower the. To correct the problem, make sure the. There is also a problem if the bellmouth is oversized (Figure. Xl), because this reduces the total area that the crimp section. The less the. wire- to- terminal interface, the lower the wire pull out force. If the remaining cutoff is too long (Figure XII). The extra metal may protrude out the rear of. If the carrier cutoff at the front. Adjust the baseplate on the press. The tangs may be damaged as the terminals are unwound. Typically, terminated. During the bundling, or as. If the problem is occurring during the bundling. While there are 1. Choose the right connector for your application requirements. Use the crimp tooling specified by the terminal manufacturer. Properly adjust and maintain the crimp tooling in good. Periodically replace the parts that displace metal (e.
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